Asian Exports (Infrastructure)
1.YARN
Wool is either imported or is bought from nearby markets and is carefully sorted to pick out unwanted particles. Wool often carries dust, grease which is removed by washing it thoroughly and is then sun dried for two-three days.
2.SPINNING
Spinning involves two steps Carding and Spinning- Carding is sometimes done by hand with help of carding brush or on carding rollers run by hand. The carded wool is spun into yarn by using a charkha or a spinning wheel.
3.Dyeing Area
With generational experience in yarn dyeing since 1985, formerly known as ‘Champa Dyeing’, our in-house dyeing unit is well-equipped with modern technology making it a state-of-the-art establishment.
4.Weaving Area
This process involves a warp and weft method of weaving rugs which is historical in nature and a rich traditional craft. Handloom rugs are made on a loom with a shuttle. Once the row is complete, the rod is hammered tightly against the row below. The weaver then cuts the yarns along the rod creating the pile
5.Hand Tufting Area
Hand tufted rugs are made by punching strands of wool into a canvas that is stretched on a frame by using a hand operated tufting gun.Once the pile is created, the rug is removed from the frame & the carpet is secured with a heavy duty lining at the back.
6.Finishing Area
Finishing involves shedding, clipping, binding and other final touches. Each rug is carefully finished with mindfulness by our skilled artisans.
7.Packaging Area
The packaging is done according to quality standards and our objectives are moisture-proof packaging with proper labeling, safety, and easy handling.
